Retrofit Airtightness for Social Housing & Existing Buildings
Retrofit airtightness for social housing and existing buildings
Cold homes, condensation and mould are a resident welfare issue before they are an energy one. Airtightness and moisture control have to be solved together, in occupied homes, without making the damp risk worse. On projects we install, we guarantee 0.6 ACH or lower.
Why do cold, damp homes come back?
Damp and mould in existing stock is a recognised risk in social housing, and it is the complaint that comes back year after year in the same properties. The pattern is familiar to every asset team: a resident reports mould in a bedroom corner or behind a wardrobe, the surface is cleaned and treated, and it returns the following winter.
It returns because surface mould is a symptom of two conditions occurring together — a surface cold enough to sit near dew point, and moisture in the air with nowhere to go. Uncontrolled air leakage drives both. Cold air entering at floor perimeters, joist ends, service penetrations and around window reveals keeps those surfaces cold and creates the draughts residents respond to by closing trickle vents and turning off extract fans. Warm, moist air leaving through ceiling perimeters and the void behind dry lining carries humidity into cold construction, where it condenses out of sight.

Older stock is leaky by construction, not by neglect. Solid brick walls, suspended timber floors, unsealed joist ends, chimney breasts, service runs cut in over decades, and dry lining added in a previous refurbishment that left a continuous void behind the board. None of it was detailed as an air barrier, because nothing at the time required one.
Why must airtightness and moisture control be solved together?
This is the part that gets retrofit programmes into trouble. Sealing a home without addressing vapour and ventilation does not fix the moisture problem — it moves it. Reduce the air leakage that was accidentally ventilating a property, add insulation that changes where the dew point sits inside the construction, and leave no vapour control layer and no adequate ventilation, and the moisture that used to leave through the fabric now has to go somewhere else. It goes into the coldest surface it can reach.
Three things have to be designed as one package.
A continuous air barrier
Applied to the fabric, taken through the junctions that leak — floor and ceiling perimeters, joist ends, reveals, penetrations — rather than stopped at each one.
Vapour control on the warm side
Passive Purple is an airtightness and vapour control layer in one product, so the sealed surface is also the layer that controls how much moisture enters the construction.
Ventilation that is designed, not accidental
Once the fabric is sealed, ventilation has to be provided deliberately and has to keep working when residents live in the home. That is a specialist design in its own right.
A build-up that can dry
Where the membrane goes on the outer face, Passive Purple External is vapour open at sd 0.62 m to EN ISO 12572, so the wall still dries outwards behind insulation or cladding.
Interstitial condensation risk in an existing wall depends on the construction, the insulation position and the exposure. It is assessed, not assumed. We do not carry out condensation risk analysis ourselves — on a retrofit it is normally produced by the insulation manufacturer, and several of them provide it free with their system. We have listed those free services on our condensation risk analysis page.

Can it be done in an occupied home?
This is the first question a housing provider asks, and it deserves a careful answer rather than a marketing one.
Passive Purple is water-based, and its emissions are classified M1 — the lowest-emission class under the Finnish building material emissions classification — with the classification valid to 01.09.2027 under Rakennustieto. That is a tested emissions figure, not a general claim about how a product smells or how soon a room can be reoccupied.
What can be said without qualification is that applying the membrane externally removes the question entirely. On overcladding, external wall insulation and re-render programmes the airtight and vapour control layer goes on the outer face from the same scaffold as the cladding works. No decant, no appointments inside flats, no internal works package, no making good, no restricted hours in occupied dwellings. On a block of flats, the cost and programme risk of getting inside every unit is frequently larger than the cost of the membrane.

Internal or external — how do you choose?
| Consideration | Internal application | External application |
|---|---|---|
| Access | Needs entry to every room; suits voids between tenancies and whole-house refurbishment | From the cladding or insulation scaffold; no entry to the home required |
| Occupancy | Depends on the works around it — room by room, or while the property is empty | Residents stay in place throughout |
| Continuity | Broken by party walls, separating floors and internal structure unless each is detailed | Runs past compartment floors, party walls and risers without interruption |
| Product | Passive Purple as the airtight and vapour control layer, behind plaster or lining | Passive Purple External — Class B-s1,d0 to EN 13501-1, vapour open at sd 0.62 m |
| Best fit | Void improvement, deep retrofit, damp and mould remediation with internal lining works | Overcladding, external wall insulation and re-render programmes on occupied blocks |
Most programmes end up using both — external on the blocks being overclad, internal on the voids and the houses being refurbished room by room.

What do the numbers actually say?
Only measured results are quoted here. Every figure below is a recorded air test on a real building.
| Project | Building | Result |
|---|---|---|
| Dudley College | 1950s masonry, £7.5m deep retrofit | 0.91 ACH |
| Ferndale Rise | 1930s semi, stripped back to brick | 0.54 ACH |
| London retrofit | Existing dwelling | 0.3 ACH |
| Bedford Academy | Teaching extension, mixed construction | 0.43 ACH |
| Everton Heath | School building | 0.3 ACH |
For scale: the current limiting value for a new dwelling under Approved Document L is 8.0 m³/(h·m²) at 50 Pa, with the notional dwelling at 5, and every new dwelling is now pressure tested. Dudley College is a 1950s masonry building brought to 0.91 ACH. On projects we install, we guarantee 0.6 ACH or lower. Our best result on a school is 0.078 ACH at Wester Hailes High School, Edinburgh — a whole-building pre-test after our works, measured by EDP Building Sciences to ATTMA TSL4 in November 2025 against a 0.6 design target.
Which products go on a retrofit?
Passive Purple (11.4 kg, spray or roller)
- Air permeability 0.02 (±0.002) m³/(hm²), Passivhaus class A
- Air permeance 0.02 L/s·m² at 75 Pa (ICC-ES ESR-4715)
- Elongation 219%, tensile 17 N/50mm (BBRI, EN 12311-1)
- Emissions class M1, valid to 01.09.2027 (Rakennustieto)
- Coverage 0.8–1.0 kg/m² on OSB and plasterboard
The internal airtight and vapour control layer, applied to the fabric before plaster or lining.
Passive Purple External (10 kg, spray or roller)
- EN 13501-1 Class B-s1,d0 (PAVUS PK1-01-20-065-E-1)
- sd 0.62 m, EN ISO 12572 (Kiwa BDA BAW-21-214-P-A-UK)
- Water permeability Class W3; absorption 0.004 ml/cm²
- Crack bridging A3 at 23 °C, A4 at −10 °C
- Coverage 1.0–1.2 kg/m² on blockwork and brickwork
For overcladding, external wall insulation and re-render on occupied blocks.
Passive Purple Brush (6.9 kg)
- Same Passive Purple chemistry as the sprayed field coat
- Detail grade for joist ends, perimeters, reveals and penetrations
Detail and field become one material rather than two systems bonded together.
Passive Purple Retrofit and IM Passivhaus Sealant
Retrofit grade for application over existing substrates, with the sealant for larger gaps at interfaces.
Primers
- Supergrip Primer — 0.2–0.3 kg/m²
- Lime Prime — 0.15–0.25 kg/m², lime-based backgrounds
- IM Primer — 0.15–0.25 kg/m²
Existing stock is absorbent, dusty and mixed. Priming is normal on retrofit, not exceptional.
Adhesion, BS EN ISO 4624
- Concrete 1.02 N/mm²
- Plywood 0.75 N/mm²
- OSB 0.42 N/mm²
- Gypsum sheathing 0.24 N/mm²
- Wood fibre 0.04 N/mm²
Published in full, including the low figures. Those are the substrates to discuss a primer for before the specification is fixed.

Has it been proved on existing housing?
Ferndale Rise was a 1930s semi stripped back to brick and rebuilt as a deep retrofit; it tested at 0.54 ACH, inside the figure we guarantee. A London retrofit reached 0.3 ACH. Dudley College took a 1950s masonry building through a £7.5m deep retrofit to 0.91 ACH.
On brickwork specifically, the membrane has been applied directly over the existing wall as a continuous seal rather than as a lining behind a batten and sheet build-up.
Ferndale Rise — 0.54 ACH Retrofit sealing on brickwork Warm roof retrofit, Tottenham
Can we see it before committing a programme to it?
The 360° tours let a client-side team walk completed applications and look at joist ends, reveals and penetrations as they were left. The video channel shows the detailing and spray sequence on site. Retrofit junction details sit with the rest of our airtightness and vapour control drawings.
360° site tours Application videos Technical details and drawings
Frequently asked questions
Will sealing the property make damp and mould worse?
It will if airtightness is done on its own. A sealed home with no vapour control layer and no designed ventilation moves the moisture problem rather than fixing it. Passive Purple is an airtightness and vapour control layer in one product, and the works should be specified alongside a ventilation design.
Do residents have to move out?
Not where the membrane is applied externally as part of overcladding, external wall insulation or re-render — it goes on from the cladding scaffold with no entry to the home. For internal application, the answer depends on the wider works package and on emissions and re-entry advice we will confirm in writing for the specific project.
What are the emissions from the internal product?
Passive Purple is water-based and its emissions are classified M1, the lowest-emission class under the Finnish building material emissions classification, valid to 01.09.2027 under Rakennustieto.
Can it go straight onto old brick, plaster and blockwork?
Existing substrates are absorbent, dusty and mixed, so priming is normal rather than exceptional. Supergrip Primer covers 0.2–0.3 kg/m², Lime Prime and IM Primer 0.15–0.25 kg/m². Loose material, contamination and structural defects are dealt with before the membrane goes on.
What result can a retrofit realistically reach?
Ferndale Rise, a 1930s semi, reached 0.54 ACH; a London retrofit reached 0.3 ACH; Dudley College, a 1950s masonry building, reached 0.91 ACH. On projects we install, we guarantee 0.6 ACH or lower.
Does the wall still dry out after external application?
Yes. Passive Purple External is vapour open at sd 0.62 m to EN ISO 12572 under Kiwa BDA Agrément BAW-21-214-P-A-UK, while resisting driving rain at water permeability Class W3.
Two ways to work with us on a retrofit programme
Supply. Buy the membrane, primers and detailing materials and apply them with your own operatives or your retrofit contractor.
Supply and install. We apply the system ourselves, and on projects we install we guarantee 0.6 ACH or lower. Send the stock type, the construction and whether the homes are occupied, and we will come back with an approach and a price.
Supply — view the range Supply and install — talk to usLast updated: August 2026