Airtightness & Waterproofing Solutions for Schools & Education

The completed Dudley College Animal Studies Centre building

Airtightness for schools and education buildings

Liquid-applied airtight membranes for new-build schools, extensions and deep retrofit - sprayed in a single pass, over the substrates a school envelope is actually made from, inside a summer holiday programme.

Our guarantee: we guarantee 0.6 ACH or lower on projects we supply and install. At Wester Hailes High School, we returned 0.078 ACH on the independently measured pre-test after our works.

Why air quality in schools is a health issue, not a building issue

Children spend a large share of their waking hours in a classroom. What they breathe for those hours is decided, in large part, by how the building envelope was detailed, and by whether anyone can control where the air comes in.

Air does not enter a leaky envelope through a filter. It enters through service penetrations, around window reveals, at the head and base of walls, and through the joints between boards and frame, bringing with it whatever is outside: traffic exhaust from the road most urban schools sit on, dust, pollen, and moisture that condenses inside the construction where nobody can see it. None of that air is measured, tempered or cleaned, because it never passes through anything that could clean it.

So the argument for airtightness in schools is not primarily an energy argument. It is this: uncontrolled leakage cannot be filtered; controlled ventilation can. Sealing the envelope does not stop a school breathing; it decides where the school breathes from. Once the fabric is airtight, every cubic metre entering the classroom arrives by a route the design team chose, at the designed rate, through a filter the estates team can maintain.

It is also the only way the ventilation strategy an M&E engineer designed on paper survives contact with the finished building. A system sized for a classroom cannot do its job if the room is simultaneously being ventilated by a gap around a steel column.

The short version for an estates team: an airtight school is a school where you know what the children are breathing. A leaky one is a school where nobody does.

What does the airtightness guarantee actually mean for a school programme?

On projects we supply and install, we guarantee 0.6 ACH or lower. That is the number, in writing, before the work starts.

Our best result on a school is 0.078 ACH at Wester Hailes High School, Edinburgh, a whole-building pre-test after our works, measured by EDP Building Sciences to ATTMA TSL4 in November 2025 against a 0.6 design target.

Set that against how a school air test usually goes. On a taped or sheet-membrane build-up the result is not known until the test, the test comes near the end of the programme, and a failure lands where there is no slack left, behind finished linings, in a building due back for the start of term. For a local authority or a trust running a programme of schools, that risk is carried on every site, every year.

A guaranteed figure moves that risk off the client. It is the difference between gambling on an air test and knowing the outcome.

Blower door airtightness testing being carried out during construction, with test equipment set up in a temporary doorway

Bedford Academy school building, made airtight with Passive Purple achieving 0.43 ACH

Which junction do schools actually fail on?

Modern school buildings, particularly framework new-builds and extensions, are very often light gauge steel frame with a cement particle board (CPB) sheathing. The joints between those hard boards and the steel columns are the critical weak point in the envelope.

The reason is movement. CPB and steel expand and contract at different rates: rigid fillers crack, and standard tapes can peel. An LGS frame is also covered in thousands of protruding screw heads, every one a detail somebody has to seal by hand if the airtight layer is a tape-and-sheet system.

We treat that junction in two steps:

  1. IM Fleece Tape over the jointBefore spraying, the joint is reinforced with IM Fleece Tape, a self-adhesive tape with a fabric backing designed specifically to absorb and hold the liquid membrane, rather than sit under it.
  2. Passive Purple spray-applied over the whole faceThe liquid membrane is then sprayed over the full face, encapsulating the tape, the board, the frame and the screw heads in one pass. The tape and the membrane cure together into a reinforced composite joint that is strong and still flexible enough to accommodate differential movement.

As one contractor put it: taping the cement particle board would have taken weeks; we sprayed it, screws and all, in days.

More detail on this build-up is on The Fast-Track Airtightness System and Liquid Membranes for Light Gauge Steel Frame.

Can it be done inside a six-week summer window?

Most school refurbishment happens in the holidays, and the summer window is roughly six weeks from the last day of term to the first day back. There is no float, and the handover date cannot move. A liquid airtight layer suits that constraint for three structural reasons:

  • It is a single trade. One operation, one gang, one sign-off, instead of a sequence of taping, lapping and detailing operations that each have to follow one another and each have to be inspected.
  • There are no laps or tapes to detail across the field. The membrane is continuous by definition, so complexity in the substrate does not multiply into hours on site; penetrations, screw heads and irregular junctions are covered as the spray passes over them.
  • It is sprayed. Large areas of wall, soffit and ceiling are covered in a pass.

The practical effect is that the airtight layer moves off the critical path.

Passive Purple airtight vapour control membrane being applied on a school retrofit project

Which products go on a school envelope?

Passive Purple - internal airtight and vapour control layer

  • Passivhaus certified - certification class A (PHI, Darmstadt 2019)
  • Air permeability 0.02 (±0.002) m³/(hm²)
  • Coverage 0.8–1.0 kg/m² on OSB and plasterboard

Passive Purple Internal (spray)

Passive Purple - surface spread of flame

  • ASTM E84 Class A
  • Flame Spread Index 0
  • Smoke Developed Index 55

ASTM E84 is a separate scheme from EN 13501-1. The two classifications are not interchangeable and are never combined.

Passive Purple External - façade membrane

  • EN 13501-1 Class B-s1,d0
  • Vapour resistance sd 0.62 m
  • Water permeability Class W3
  • Crack bridging A3 at 23 °C, A4 at −10 °C

Passive Purple External

Adhesion on school substrates

Measured adhesion for Passive Purple External:

  • CLT 1.23 N/mm²
  • Concrete 1.02 N/mm²
  • Plywood 0.75 N/mm²
  • Cement particle board 0.43 N/mm²
  • OSB 0.42 N/mm²

Airtight White

Airtight White is the same formulation as Passive Purple with a white pigment, so the Passive Purple performance data above applies: Passivhaus certified, certification class A (PHI, Darmstadt 2019), air permeability 0.02 (±0.002) m³/(hm²). Specified where a light-coloured airtight layer is wanted in plant rooms, stores and basements.

View Airtight White

IM Fleece Tape

Fleece-backed, plasterable and vapour-open. Used to reinforce the steel-to-board joint before the membrane is sprayed, so the tape and the membrane cure as one composite detail rather than two separate layers.

View IM Fleece Tape

Ground gases: where radon is a consideration on a school site, Passive Purple has a measured radon diffusion coefficient of 3.3 × 10⁻¹² m²/s (ISO/TS 11665-13).

Where has this been proven on school buildings?

0.3ACH - Everton Heath Primary School
0.43ACH - Bedford Academy expansion
0.91ACH - Dudley College Animal Studies Centre
0.6ACH or lower - guaranteed on supply and install
Project Building Result
Everton Heath Primary School Timber frame, partly built off-site An exceptional airtightness result of 0.3 ACH
Bedford Academy expansion Two-storey extension - steel interfaces, OSB and beam ends 0.43 ACH
Dudley College Animal Studies Centre 1950s masonry deep retrofit, part of a £7.5m redevelopment 0.91 ACH
Waltham Forest College Passivhaus training hub Timber frame Passivhaus training facility See case study

Between them, these cover the three envelope types an education framework keeps producing: timber frame new-build, a steel-and-board extension onto a live school, and deep retrofit of ageing masonry stock.

Passive Purple applied at the high-level blockwork and ceiling junction at Ashe Construction's Bedford Academy project

See it for yourself

If you want to look at the finished airtight layer before you specify it, you do not have to take our word for it.

Estates teams and framework contractors are also welcome to visit a live site during application. Ask us what is running near you.

Frequently asked questions - airtightness in schools

What airtightness result do you guarantee on a school project?

On projects we supply and install, we guarantee 0.6 ACH or lower. At Wester Hailes High School, we returned 0.078 ACH on the independently measured pre-test after our works.

Will an airtight school feel stuffy?

No, the opposite is the point. Airtightness is the precondition for controlling ventilation, not the absence of it. In a leaky building, air comes in wherever the workmanship lets it, unfiltered and unmeasured; in an airtight building it comes in where the ventilation strategy says it should, at the designed rate, through a maintainable filter.

Which junction causes most air test problems on school buildings?

On light gauge steel frame schools, the joint between the steel and the cement particle board sheathing. Steel and CPB move at different rates, so rigid fillers crack and standard tapes can peel. We reinforce the joint with IM Fleece Tape and then spray Passive Purple over the whole face, so the tape and the membrane cure into a single reinforced composite joint.

Will it stick to the substrates in a school building?

Measured adhesion for Passive Purple External is 1.23 N/mm² on CLT, 1.02 N/mm² on concrete, 0.75 N/mm² on plywood, 0.43 N/mm² on cement particle board and 0.42 N/mm² on OSB. Coverage for Passive Purple on OSB and plasterboard is 0.8–1.0 kg/m².

What is the fire classification?

Passive Purple External is Class B-s1,d0 under EN 13501-1. Passive Purple is Class A under ASTM E84, with a Flame Spread Index of 0 and a Smoke Developed Index of 55. These are two separate test schemes and the classifications are not interchangeable.

Can it be installed within a summer holiday programme?

It is a spray-applied, single-trade operation with no laps or tapes to detail across the field, which is why it suits short holiday windows. The airtight layer stops being the item that holds up the follow-on trades.

Two ways to work with us

Supply

Buy the products and apply them with your own operatives or your existing subcontractor. Full product range, technical data sheets and UK delivery. Our technical team will support your site team on details and build-ups.

Buy the products

Supply and install

Our own certified install team carries out the works, and this is the route that carries the guarantee: 0.6 ACH or lower. Appropriate where the air test result is a programme risk you would rather transfer than manage.

Enquire about supply and install

Planning a school project or a framework programme?

Send us the drawings, the substrate build-up and the handover date. We will tell you what the airtight layer should be, how long it takes and what we can guarantee.

Speak to our technical team View case studies

Last updated: August 2026